Preparations of Mould schemes Gating calculations to get sound castings with pressurized and unpressurised systemgenerally used for large surface area castings and also with yield improvements.Will use/take advantages of simulations to get optimize yield with sound castings.
Sample castings inspection dimensionally mechanically chemically and metallurgically and finding their problems & its remedies and also preparing related APQPPPAP docs such as PSW Engg change noteFMEAControl PlanProcess flow digramdimensional chemicalmechanical and metallurgical reports.
Incoming raw materials check sheets like Pig ironMS SSilicon steelsCRCALCMS ssFerro alloysSilica sand and its additives Shell sand Inprocess inspections for green sand carbon dioxide sand nobake sand shell sand propsmolding propscores props core setting sequencesmelting charge sequencesmeet aim chemistrypouringknock out processshot blastingBHN testingfetting and finishing processes and final inspections like test certificate and other docs audts.
Conducting meetings of Rejection analysis with stage and departmental wise and its CAPA on daily basisweekly performances on qualityrejectionsyield improvements and also conducting monthly meetings and fixing targets and explaining what are the draw backs and how to over come these issues with the help of all departmental teamstheir views and strictly implementations to the positive manner.
Charge calculations in xl sheet wrt available raw materials and set up of 2 to 3 charge mixes(with calculations) and its alloy additions based on its element recovery for melting to meet aim and final chemistry.
Setting Up Sample for Spectro machinechecking of CRM sampleaccuracy corrections and sparking of spectro coins and preparation of Micro reports by using Metallurgical Microscopes with its image analyser.
Strong in the development of castings such as of GreyDuctile iron castings and also nonferrous castings like Aluminium of LM24LM25 etc.
Having experience in RP technology which were developed intake manifold printer carriage housings of LM 24LM25 etc with the investment and shelling processes along with the help of RP machines like SLASLS3D Printing and Fused Deposit Modelling machines.
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