DavinciAvia is looking for a highly experienced and innovative Senior Propellant Manufacturing Engineer to spearhead the establishment and operation of our smallscale solid propellant production plant. The successful candidate will work closely with our internal R&D department and will be responsible for the entire lifecycle of propellant manufacturing from plant development to waste disposal. This is a unique opportunity to lead a dedicated team and shape the future of our propellant manufacturing capabilities.
Tasks
- Lead the design planning and construction of a new solid propellant manufacturing facility.
- Identify and specify the equipment required for the production of solid propellants.
- Supervise the installation commissioning and maintenance of production equipment.
- Ensure the facility meets all industry standards safety regulations and company objectives.
- Manage the project timeline budget and resources to ensure the timely completion of the plant.
- Demonstrate advanced knowledge in the formulation mixing casting curing and processing of solid propellants.
- Collaborate with the internal R&D department to develop new propellant formulations.
- Scaleup laboratory formulations for fullscale production ensuring consistency and quality.
- Optimize production processes to improve yield performance and safety.
- Troubleshoot and resolve complex production issues to maintain high levels of efficiency and quality.
- Design and fabricate molds and tooling for the production of solid propellant grains.
- Develop and optimize processes for grain production including casting curing and machining.
- Ensure that all grain production activities comply with safety and quality standards.
- Design and implement test equipment and protocols for evaluating the performance and quality of propellant products.
- Ensure that test equipment meets industry standards and regulatory requirements.
- Use test data to drive continuous improvement in product quality and process efficiency.
- Develop and implement monitoring systems to ensure the consistent quality of propellant production.
- Conduct regular quality testing and analyze data to maintain high production standards.
- Maintain detailed documentation of all quality control activities.
- Design storage facilities for raw chemicals finished propellant grains and rocket motors.
- Ensure the storage facilities comply with all safety environmental and regulatory standards.
- Develop protocols for the safe handling and storage of hazardous materials.
- Develop and implement a comprehensive plan for the disposal of process waste and scrap materials.
- Ensure compliance with environmental regulations and company policies.
- Develop document and maintain Standard Operating Procedures (SOPs) for all production and cleaning processes.
- Ensure that SOPs are aligned with industry best practices and regulatory requirements.
- Regularly review and update SOPs to reflect changes in processes and regulations.
- Train and mentor junior engineers and assistant personnel in manufacturing techniques safety protocols and quality standards.
- Develop and implement training programs to ensure staff are knowledgeable and competent in their roles.
Requirements
Qualifications:
- Education: Masters degree in Chemical Engineering Materials Science Aerospace Engineering or a related field.
- Experience: Minimum of 5 years of experience in solid propellant manufacturing with a strong track record of plant development process optimization and team leadership.
Technical Skills:
- Extensive knowledge of propellant chemistry formulation and processing techniques.
- Proven experience in scaling up formulations from R&D to fullscale production.
- Expertise in the design and operation of production and testing equipment.
- Familiarity with industry standards safety regulations and environmental compliance.
- Strong problemsolving abilities and attention to detail.
Project Management:
- Demonstrated ability to lead complex projects manage budgets and meet deadlines.
Communication:
- Excellent verbal and written communication skills with the ability to work collaboratively across teams.
Leadership:
- Proven leadership skills with experience in mentoring and developing engineering teams.
Destinus is an equalopportunity employer: we value diversity in our companies and our teams. We do not discriminate based on age race religion colour country of origin gender sexual orientation or disability status