Lead Engineer A&C Systems & Standards Software
A. Organization Context
Position
Title:
Lead Engineer A&C Systems & Standards Software
Employee
Name:
Grade :
Department:
Automation & Controls
Systems & Standards
Location: Mumbai
Reports to: Head Automations & Controls Reported by: Systems & Standards engineer
B. Job Objective
Responsible for creating Automation Programs by following company guidelines and
international Standards to create and release a standard PLC; VFD Servo platform
for the products portfolio.
C. Primary responsibilities
Functional
Core:
1. Responsible for Control Architecture design Panel design and PLC/ HMI/ SCADA
software programming as per requirement.
2. Responsible for appropriate SW and HW selection with respect to Automation and
Control system (PLC VFD Servo drive IOs SIS IOs Safety PLC etc.)
3. Responsible for design creation and testing of PLC Level 1 modules software code; in
order to release Product code PLC level 1 modules.
4. Responsible for design creation and testing of Servo drive in order to release Product
code for Servo drive & PLC level 1 modules.
5. Responsible for design creation and testing of VFD in order to release Product code &
VFD setting via PLC level 1 modules.
6. Responsible for design and creation of product code PLC Level 2 & 3; Servo VFD and
interfaces in order to release Product code PLC Servo VFD and Interfaces for the ACGE
machine portfolio
ACG Engineering
Job Description
7. Responsible for creation of content for Master IIOT tag list from PLC tag addresses & release &
publish Master IIOT Tag list
8. Evaluation and introduction of hardware and software solutions for IT system security
for the connection of ACG system controls to a customer network or data storage in
the customer network
9. Responsible for the creation and testing of program code for master PLC VFD Servo
drive.
10. Responsible for the confirmation of standard Text blocks content for the navigation and
operation of UI Software Platforms.
11. Responsible for synchronized Master care for testing releasing and version control for
PLC VFD Servo Drive software codes in synchronization with UI software with HMI
and SCADA Software
12. Responsible for authoring updating SOPs Automation software company standards
and ensure awareness by conducting training sessions.
13. Coordinate with controls system (PLC & SCADA) vendors for developing technical
solutions for ACG.
14. Drive knowledge sharing of GAMP5 Validation and 21CFR Part11 regulations &
requirements.
Internal process
15. Responsible for creation of ITR test scenario for PLC VFD & Servo drive software along
with Design and simulation lead to release tested software in synchronization with HMI
and SCADA
16. Coordinate with Master Operation and NPD teams for the change control process to
meet the delivery requirements.
17. Responsible for working closely with Masters team to support in resolving technical
queries and writing master PLC code
People development
Attending the identified training needs and delivering results.
Drive Systems & Standards software team with close monitoring and review.
Resolve workplace problem in the area of expertise.
18. Key Result Areas
Meeting Project milestone within agreed timeline
Ensure Certifying the machines for regulatory compliance
First Time Right for the individual s outputs
19. Key Interfaces
Internal Interfaces within External Interfaces outside
System and Standard Team
Project Automation Team
Procurement Team for software licenses
Masters Engineering
Project Consultants for regulatory compliance
Vendors for user interface software for PLC
Software SCADA Software VFD Servo drives
ACG Engineering
Job Description
NPD Engineering
Human Resources
Product Management
Marketing team for product graphic design
IIOT team for harmonized screen Design
20. Competency
Technical Competency T Compass Leadership Competency L Compass
Competency Level Competency Level
Mitsubishi & B&R PLC software Expert Communication Expert
Zenon SCADA Advanced Innovation Advanced
Global Design and Safety
Regulations
Expert
Problem Solving
Expert
Data Integrity Process for
Design Execution & testing
Expert
Cross Functional Team working
Advanced
VFD SERVO Programming Expert Quality & Service Orientation Expert
21. Educational and Experience Requirements
Minimum Requirement Desired
Level of Education
BE in Electrical/
Electronics/
Instrumentation
Hands on experience in PLC
programming SCADA Electrical
Hardware selection and Schematic
design
Experience in Mitsubishi & B&R
PLC Motion control is mandatory
Experience
8 to 14 years of
experience
Work Experience in design and
development of control systems for
Pharma machines Industry.
Lead Engineer A&C Systems & Standards Software A. Organization Context Position Title: Lead Engineer A&C Systems & Standards Software Employee Name: Grade : - Department: Automation & Controls Systems & Standards Location: Mumbai Reports to: Head Automations & Controls Reported by: Systems & Standards engineer B. Job Objective- Responsible for creating Automation Programs by following company guidelines and international Standards to create and release a standard ACGE PLC; VFD, Servo platform for the ACGE products portfolio. C. Primary responsibilities- Functional Core: 1. Responsible for Control Architecture design, Panel design and PLC/ HMI/ SCADA software programming as per requirement. 2. Responsible for appropriate SW and HW selection with respect to Automation and Control system (PLC, VFD, Servo drive, IOs, SIS IOs, Safety PLC etc.) 3. Responsible for design, creation and testing of PLC Level 1 modules software code; in order to release Product code PLC level 1 modules. 4. Responsible for design, creation and testing of Servo drive, in order to release Product code for Servo drive & PLC level 1 modules. 5. Responsible for design, creation and testing of VFD , in order to release Product code & VFD setting via PLC level 1 modules. 6. Responsible for design and creation of product code PLC Level 2 & 3; Servo , VFD and interfaces in order to release Product code PLC, Servo , VFD and Interfaces for the ACGE machine portfolio ACG Engineering Job Description 7. Responsible for creation of content for Master IIOT tag list from PLC tag addresses & release & publish Master IIOT Tag list 8. Evaluation and introduction of hardware and software solutions for IT system security for the connection of ACG system controls to a customer network or data storage in the customer network 9. Responsible for the creation and testing of program code for master PLC, VFD, Servo drive. 10. Responsible for the confirmation of standard Text blocks content for the navigation and operation of UI Software Platforms. 11. Responsible for synchronized Master care for testing, releasing and version control for PLC, VFD, Servo Drive software codes in synchronization with UI software with HMI and SCADA Software 12. Responsible for authoring, updating SOPs, Automation software company standards and ensure awareness by conducting training sessions. 13. Coordinate with controls system (PLC & SCADA) vendors for developing technical solutions for ACG. 14. Drive knowledge sharing of GAMP5, Validation and 21CFR Part-11 regulations & requirements. Internal process 15. Responsible for creation of ITR test scenario for PLC, VFD & Servo drive software along with Design and simulation lead to release tested software in synchronization with HMI and SCADA 16. Co-ordinate with Master, Operation and NPD teams for the change control process to meet the delivery requirements. 17. Responsible for working closely with Masters team to support in resolving technical queries and writing master PLC code People development Attending the identified training needs and delivering results. Drive Systems & Standards software team, with close monitoring and review. Resolve workplace problem in the area of expertise. 18. Key Result Areas Meeting Project milestone within agreed timeline Ensure Certifying the machines for regulatory compliance First Time Right for the individual s outputs 19. Key Interfaces Internal Interfaces within ACG External Interfaces outside ACG System and Standard Team Project Automation Team Procurement Team for software licenses Masters Engineering Project Consultants for regulatory compliance Vendors for user interface software for PLC Software, SCADA Software, VFD, Servo drives ACG Engineering Job Description NPD Engineering Human Resources Product Management Marketing team for product graphic design IIOT team for harmonized screen Design 20. Competency Technical Competency T Compass Leadership Competency L Compass Competency Level Competency Level Mitsubishi & B&R PLC software Expert Communication Expert Zenon SCADA Advanced Innovation Advanced Global Design and Safety Regulations Expert Problem Solving Expert Data Integrity Process for Design, Execution & testing Expert Cross Functional Team working Advanced VFD, SERVO Programming Expert Quality & Service Orientation Expert 21. Educational and Experience Requirements Minimum Requirement Desired Level of Education BE in Electrical/ Electronics/ Instrumentation Hands on experience in PLC programming, SCADA, Electrical Hardware selection and Schematic design Experience in Mitsubishi & B&R PLC, Motion control is mandatory Experience 8 to 14 years of experience Work Experience in design and development of control systems for Pharma machines, Industry.