Development of New Welding Consumables
Innovate and develop advanced welding consumable formulations designed to improve weld quality enhance efficiency and meet specific customer requirements. This process involves researching various raw materials and flux compositions evaluating their effects on weld properties and testing new combinations for performance optimization. Collaborate with crossfunctional teams to facilitate the seamless transition from laboratoryscale research to fullscale industrial production ensuring successful implementation of new consumables.
Root Cause Analysis (RCA) and Corrective/Preventive Actions (CAPA) for Welding Issues
Conduct thorough investigations to determine the root causes of common welding issues such as poor weld quality flux degradation and welding defects. Use systematic RCA tools to analyze problems and develop corrective and preventive actions (CAPA) aimed at resolving the identified issues. Implement these actions to eliminate recurring problems thereby enhancing the overall reliability consistency and performance of the welding process.
Raw Material Analysis for Cost Reduction Opportunities
Perform detailed analyses of raw materials used in the production of welding consumables to identify opportunities for cost savings. This may involve evaluating alternative materials that deliver comparable or superior performance at a reduced cost or optimizing flux formulations to lower the cost of expensive components while maintaining the quality of the final product.
Study and Standardization of Process Parameters
Examine the impact of various welding process parameters such as welding speed heat input and arc stability on the performance of welding consumables. Establish standardized procedures and best practices to ensure that welding operations consistently achieve optimal results regardless of external variables. These standardized parameters will be compiled into comprehensive guidelines to support efficient and effective production.
Data Compilation and Analysis of Consumable Performance
Collect and analyze performance data from various batches of welding consumables (e.g. flux and wire) under diverse operational conditions. This analysis will help identify performance trends spot areas for improvement and verify the consistency and reliability of the consumables. Apply statistical tools and techniques to convert raw data into actionable insights for continuous improvement.
Preparation of Welding Procedure Specifications (WPS) and Procedure Qualification Records (PQR) for New Developments
Create detailed Welding Procedure Specifications (WPS) that define the critical parameters and techniques for welding with newly developed fluxes and consumables. Ensure each WPS is accompanied by Procedure Qualification Records (PQR) which validate the welding procedures through handson testing and qualification. These documents are essential to comply with industry standards ensuring both internal consistency and customer satisfaction.
Writing Research Papers for Welding Seminars
Prepare indepth research papers and presentations for welding seminars conferences and industry events. These papers will focus on recent innovations in welding technologies the development of new consumables and solutions to common challenges faced in welding operations. The aim is to share valuable knowledge with the industry while positioning the company as a thought leader in welding technology.
Providing Data for Technical Literature on Welding Consumables
Contribute comprehensive data performance metrics and case studies to technical literature that supports the marketing and educational efforts for welding consumables. This could include creating white papers product brochures or technical articles that highlight the benefits applications and superior qualities of the company s products to help customers and stakeholders make informed decisions.
Preparation and Update of R&D Standard Operating Procedures (SOPs) Including R&D Operations and RCA
Develop and continuously update Standard Operating Procedures (SOPs) for all R&D activities ensuring that product development testing troubleshooting and problemsolving processes are welldocumented and consistently followed. This includes updating procedures for Root Cause Analysis (RCA) to ensure that the company s approach to resolving issues is in line with best practices and industry standards.
Assisting the Digital Marketing Team with Technical Data for Consumables
Collaborate with the digital marketing team to supply the technical data specifications and insights necessary for creating informative and engaging content for online marketing platforms. This may include drafting product descriptions technical papers and case studies that highlight the advantages applications and performance features of the companys welding consumables ultimately promoting the products to potential customers and enhancing brand recognition.
Requirements
Essential Competencies:
The team member in this role is expected to demonstrate the following competencies:
Indepth Knowledge and Practical Experience in Welding Processes Consumables and Metallurgy: The individual should possess a strong understanding of various welding techniques materials and processes. This includes expertise in selecting appropriate welding consumables (e.g. electrodes filler materials) for different applications and a thorough understanding of metallurgical principles to ensure quality and durability in welded joints. Handson experience in performing and troubleshooting welding operations is critical to success in this role.
Exceptional Analytical Skills and Proficiency in Research Methodologies: The team member should excel at analyzing complex data conducting experiments and solving technical challenges. This requires the ability to design and execute research projects effectively interpret results accurately and apply findings to improve welding processes or product performance. A strong background in research methodologies such as statistical analysis and experimental design is essential for driving innovation and continuous improvement in the R&D department.
Supervisory Responsibility:
- This position involves leading and mentoring technicians within the Research and Development (R&D) department. The team member will be responsible for providing technical guidance training and support to junior staff ensuring that R&D activities are carried out in compliance with best practices and safety standards. Effective leadership will also involve fostering a collaborative work environment promoting skill development and ensuring that team members contribute to achieving departmental goals.
Travel:
- Customerfacing Travel: The role may require occasional travel to customer locations to provide onsite support conduct product evaluations or engage in troubleshooting activities. This travel is essential for understanding customer needs offering technical solutions and ensuring that the companys welding products or services meet or exceed client expectations. Travel requirements will be driven by project demands or customer needs.
Essential Competencies: The team member in this role is expected to demonstrate the following competencies: In-depth Knowledge and Practical Experience in Welding Processes, Consumables, and Metallurgy: The individual should possess a strong understanding of various welding techniques, materials, and processes. This includes expertise in selecting appropriate welding consumables (e.g., electrodes, filler materials) for different applications and a thorough understanding of metallurgical principles to ensure quality and durability in welded joints. Hands-on experience in performing and troubleshooting welding operations is critical to success in this role. Exceptional Analytical Skills and Proficiency in Research Methodologies: The team member should excel at analyzing complex data, conducting experiments, and solving technical challenges. This requires the ability to design and execute research projects effectively, interpret results accurately, and apply findings to improve welding processes or product performance. A strong background in research methodologies, such as statistical analysis and experimental design, is essential for driving innovation and continuous improvement in the R&D department. Supervisory Responsibility: This position involves leading and mentoring technicians within the Research and Development (R&D) department. The team member will be responsible for providing technical guidance, training, and support to junior staff, ensuring that R&D activities are carried out in compliance with best practices and safety standards. Effective leadership will also involve fostering a collaborative work environment, promoting skill development, and ensuring that team members contribute to achieving departmental goals. Travel: Customer-facing Travel: The role may require occasional travel to customer locations to provide on-site support, conduct product evaluations, or engage in troubleshooting activities. This travel is essential for understanding customer needs, offering technical solutions, and ensuring that the company's welding products or services meet or exceed client expectations. Travel requirements will be driven by project demands or customer needs.
Education
Minimum B.tech. (Metallurgy) is must