Senior Reliability Engineer
Senior Reliability Engineer
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1 Vacancy
Job Description
Essential Job Functions:
- Develop lead implement and track programs/systems/processes/capital projects and equipment upgrades that improve equipment reliability/OEE (e.g. preventive and predictive maintenance systems precision maintenance techniques detailed work plans and schedules material recommendations troubleshooting guides repair plans tracking spare parts RCA etc.)
- Continuously review and improve preventive maintenance task lists and processes. Perform failure mode and effect analysis (FMEA) or similar failure mode analysis to develop appropriate equipment maintenance plans/strategies that include equipment checks and preventive & predictive Maintenance
- Study breakdowns and failures. Perform Root Cause Failure Analysis based on standardized trigger points then implement corrective actions and improvement plans resulting from the RCFAs
- Champion world class Maintenance Reliability Programs that include lubrication vibration analysis oil analysis alignment balancing etc.
- Manage small to large projects as needed to meet and improve equipment safety regulatory compliance reliability performance and maintenance costs to achieve desired product quality and production rates
- Review inspection reports and analyze data to determine effectiveness quality of inspection and appropriate inspection intervals.
- Conduct field analysis of operations investigations evaluation and reviews and provide feedback to appropriate functional groups including executive staff
- Additional duties as assigned
Required Education Experience and Skills:
- 7 to 10 years of supervisory or project experience in a manufacturing process environment
- 5 years of maintenance experience in a manufacturing environment
- 5 years industrial maintenance experience with fans material handling equipment (screw and belt conveyors / bucket elevators / airlocks / pneumatic conveying systems) 480volt electrical distribution
- Ability to comply with all corporate policies and the Mine Safety & Health Administration (MSHA)
- Ability to measure performance against company standardized KPIs and provide assessments reports graphs and other analyses of maintenance performance on a routine basis.
- Knowledge of mechanical design machine design and manufacturing systems ability to easily understand mechanical concepts and processes.
- Knowledge of electrical electronic and digital systems and concepts (motors controls instruments power distribution etc.)
- Understand complex mathematical analysis calculus and other mathematics for design and troubleshooting
- Ability to read and interpret safety rules operating and maintenance instructions procedure manuals blueprints schematics wiring diagrams process flow P&IDs and oneline diagrams
- Experience with precision maintenance techniques and their practical application
- Experience with CMMS systems computer skills (entering work hours work orders parts usage etc.)
- Understanding of Overall Equipment Effectiveness (OEE) and Metrics
- Root Cause Failure Analysis (RCA) and Failure Mode and Effect Analysis (FMEA)
- Basic understanding of principles related to reliabilitycentered maintenance (RCM) and 5S
- Basic understanding of principles related to lean / Six Sigma
- Work with a high degree of autonomy in a dynamic environment
Preferred Education Experience and Skills:
- Certified maintenance & reliability (cmrp) certification
- Lean / six sigma green belt project leader certification
- Knowledge of industry recognized and generally accepted engineering practices as well as codes and applicable standards
- ISO and related standards
- Cost/capital analysis and justification
- Speak effectively to suppliers contractors and employees
- Write routine reports and correspondence
- Solve practical problems and deal with a variety of variables in situations where only limited standardization and information exists
- Ability to communicate plans thoughts and rational with all levels of the company
- Experience with IFS systems
- Strong organizational skills with attention to detail
- Strong technical and troubleshooting skills
- Strong mechanical aptitude
Reliability,Reliability Centered Maintenance,Reliability Engineering,JD Edwards,Mining
Employment Type
Full Time
