Technician Mechanical

Roles and responsibilities

• We are looking for a maintenance technician for aseptic packaging who will be able to support the plant maintenance department for preventive and corrective maintenance of filling and distribution solutions and equipment by Tetra Pak. You will deliver preventive maintenance and troubleshooting services.
• Participate in the execution of preventive maintenance activities in aseptic packaging.
• Respond to maintenance calls throughout the factory and repair equipment
• Perform troubleshooting independently on equipment and determine failure reasons through proper root cause
• Participate in the installation of relevant rebuilding/upgrade projects
• ensuring good working relationships with the team members and cross-functional teams.
• Execute all work in accordance with the company's safety regulations and requirements. comply with all reporting requirements.
  

Required Qualification

Education: Diploma in Mechanical Engineering

Work Experience: 5 years' Experience in maintenance, preferably within the food manufacturing industry

• Proven experience as a Tetra Pak Equipment Technician or similar role with minimum 5 years hands on experience.
• Strong knowledge and understanding of at least 3 platforms of below Tetra Pak filling equipment:
• TBA/8
• TBA/19
• TBA/22
• A3 Compact flex
• A3 Flex
• A3 Speed
• Strong knowledge and functional understanding of Tetra Pak distribution equipment including Straw Applicator, Cap Applicator, Multi packers and Cardboard packers.
• Knowledge and skills of automation platforms of GE Fanuc and Allen Bradley
• Proficient in English
  

Required Professional Skills.

• Ability to repair and maintain mechanical equipment and systems.
• Capability to diagnose and troubleshoot mechanical issues with precision.
• Strict adherence to safety regulations and protocols.
• Maintaining detailed records of maintenance activities and repairs.
• Collaborative work within a team to address maintenance needs.
• Proficiency in understanding and working with mechanical systems.
• Flexibility to handle diverse maintenance challenges.
• Efficiently responding to maintenance requests while ensuring quality and compliance.
• Keeping up with industry standards and learning new equipment.
• Enhancing machinery performance to maximize efficiency.
• Effective communication with team members and supervisors.
• Familiarity with a variety of maintenance tools and equipment.
• Ability to adjust to changing priorities and work demands.

Desired candidate profile

1. Equipment Installation and Setup

• Machine Assembly: Assisting with the assembly, installation, and setup of new mechanical systems or machinery, ensuring they meet specifications and are ready for use.
• Calibration: Ensuring that machinery and equipment are properly calibrated and aligned according to the manufacturer’s guidelines or operational standards.
• Testing Equipment: Running initial tests after installation or repairs to verify that machinery operates correctly and safely.
• Commissioning: Participating in the commissioning process to ensure that new equipment is integrated into production systems effectively.

2. Maintenance and Repair

• Routine Maintenance: Performing scheduled maintenance on machinery, HVAC systems, pumps, engines, and other mechanical systems to prevent breakdowns and ensure long-term reliability.
• Troubleshooting: Diagnosing issues and troubleshooting mechanical failures, including engine malfunctions, system errors, and mechanical wear and tear.
• Repairs and Replacements: Repairing or replacing defective parts such as bearings, gears, seals, and valves, ensuring the machinery is operational again as quickly as possible.
• Preventative Maintenance: Identifying potential issues and performing preventative measures to reduce the likelihood of future breakdowns.

3. Technical Skills and Knowledge

• Mechanical Systems Knowledge: Having a solid understanding of mechanical systems, including hydraulics, pneumatics, heating systems, compressors, turbines, and engines.
• Blueprint and Diagram Reading: Interpreting technical drawings, schematics, blueprints, and equipment manuals to understand system layout and troubleshooting methods.
• Use of Tools and Equipment: Proficient use of mechanical tools such as wrenches, drills, torque wrenches, and diagnostic equipment to repair and maintain machinery.
• Measurement and Calibration Tools: Using measurement tools (micrometers, calipers, pressure gauges, etc.) to verify the dimensions, tolerances, and accuracy of mechanical parts and systems.

4. Safety and Compliance

• Adherence to Safety Protocols: Following safety standards and protocols to ensure personal safety and the safety of coworkers while operating or repairing machinery.
• Personal Protective Equipment (PPE): Consistently using PPE, such as gloves, safety goggles, ear protection, and protective clothing, while working in potentially hazardous environments.
• Regulatory Compliance: Ensuring that all mechanical work complies with local, state, and federal regulations, including OSHA standards, environmental guidelines, and industry-specific compliance.
• Lockout/Tagout (LOTO): Implementing lockout/tagout procedures to prevent accidental machine startups during maintenance or repairs.

5. Troubleshooting and Diagnostics

• Problem Identification: Quickly identifying mechanical issues, such as abnormal vibrations, noises, overheating, or system failures, and determining their cause.
• Root Cause Analysis: Conducting root cause analysis to understand the underlying issues behind mechanical breakdowns, ensuring that repairs address the problem and prevent recurrence.
• Diagnostic Tools: Utilizing diagnostic tools, including vibration analyzers, thermal cameras, and multimeters, to pinpoint issues in mechanical systems.

6. System Optimization

• Performance Monitoring: Monitoring the performance of machinery and mechanical systems to identify opportunities for improvement, energy efficiency, or enhanced productivity.
• System Upgrades: Installing system upgrades or retrofitting older machines with modern components or technologies to increase reliability, efficiency, or functionality.
• Energy Efficiency: Making recommendations for energy-efficient machinery or solutions, such as using variable-speed drives, to minimize operational costs.

7. Documentation and Reporting

• Maintenance Logs: Keeping detailed records of all maintenance, repairs, and inspections performed on equipment, ensuring that the system history is accurately documented.
• Work Orders: Managing work orders, including creating, tracking, and closing them as maintenance tasks are completed.
• Technical Reports: Writing reports on system performance, issues, and the solutions implemented. These reports may be submitted to supervisors, managers, or quality assurance teams.