Job Title: Fabricator/Millwright
Location: Houston TX 77029
Job Type: Full time
Job Description:
The purpose of the Maintenance Millwright is to perform as a professional highly skilled and exceptionally competent maintenance person. Participates in teams to develop and implement solutions.
JOB DUTIES AND RESPONSIBILITIES
PRINCIPAL DUTIES AND RESPONSIBILITIES:
Plant and Environmental Safety
- Lives the Owens Corning Safety Stand and meets all safety requirements. Safety is a condition of employment.
- Take personal ownership to work safely and hold other team members to the same high standards of safety
- Notify the supervisor immediately of any accident near miss or onthejob injury when it occurs no matter how insignificant it may seem.
- Participates in the safety quality autonomous maintenance TPM and housekeeping programs as established within the plant; including but not limited to Focused Improvement Events Safety Committee Training etc.
- Performs job tasks to reduce environmental impact and adheres to environmental regulations and recycling procedures for waste disposal.
- Complies with all plant rules and safety regulations.
- Performs cleanup duties at workstations and/or equipment/machinery.
- Communicate safety concerns and/or equipment problems/abnormalities to appropriate personnel maintaining strong communication with the appropriate line section operators to ensure immediate action is taken for product out of spec.
- Inspect vehicles before use and throughout shift keeping all equipment clean and operational.
TPM
- Participates in plant TPM initiatives completing activities associated with TPM tasks (adheres to CILT standard 5S).
- Continues to use TPM methodology to gain a better understanding of the equipment.
- Identifies and participates proactively in learning opportunities and develops expertise in those areas.
- Utilizes Focus Improvement tools to problem solve.
- Works to achieve zero injuries zero defects and zero losses.
- During PM days uses time effectively to bring equipment to optimal condition for zero losses.
- Maintain DM and Step Boards.
Millwright
- Energy Control Procedures (ECPs) and Lock Tag Try (LTT) system. Respect for the potential hazards within the manufacturing operation. Training and regular auditing of the process.
- Fluent in the language of the plant.
- Safe rigging procedures.
- Advanced Troubleshooting how to analyze a problem and step to the root cause. Help reduce cycle time to problem resolution and eliminates the replace and see what happens method. Ability to lead others in troubleshooting
- Process Advanced concepts of what it takes to consistently manufacture shingles. Critical product characteristics key process variables customer needs etc.
- Business World Class Manufacturing (WCM) concepts what are they individual and business benefits. Key business metrics and focus.
- Installs modifies or maintains plant equipment and assists in determining appropriate methods to accomplish these tasks.
- Must work safely and follow all documented and common sense safety policies and procedures.
- Read understand and analyze blueprints and other technical data references.
- Expert use of hand and power tools.
- Inspects plant equipment to identify potential problems prior to breakdown occurrences.
- Complies with good housekeeping practices on the job and ensures work areas are clean and picked up after each job completion.
- Follows all environmental compliance policies & programs.
- Work as instructed with outside contractors.
- Machining bores keyways drill press grinding; lathe and mill operation.
- Ability to properly precision align belt gear or directly coupled shafts using proper tools to specified tolerances.
- Understanding of lubrication principles and bearing tolerances and advanced bearing physicsI.E. how does it work in terms of the need for extreme care keeping clean etc
- Advanced hydraulic systems understanding compressed air and steam (where applicable) systems.
- Advanced understanding of pump and operating characteristics including effects of suction pressures head pressures and sealing/packing techniques.
- Ability to track conveyor belts properly and understand the physics of belt operation and tracking including bucket elevators; and belt splicing.
- Ability to read air and power fluid schematics.
- Advanced welding for all; structural and piping welding for at least one craft per plant.
- Pipefitting alignment flange threading.
Other
- Demonstrate the ability to effectively communicate.
- Support the training and development of colleagues.
- Demonstrates flexibility to change priorities as business needs dictate.
- Identifies and participates proactively in learning opportunities and develops expertise in those areas.
- Follows standard operating procedures and processes.
- Can and is willing to make decisions. Knows the chain of command to get support.
- Regular Attendance on site and the ability to rotate varying shifts.
- All other duties as assigned or needed.
JOB REQUIREMENTS
SKILLS AND ABILITIES
The employee should hold the following skills and abilities:
- Demonstrated desire to impact safety
- Must be able to work independently or in a team atmosphere with minimal direct supervision
- Demonstrated mechanical aptitude and the ability to troubleshoot
- High attention to detail
- Demonstrated ability to multitask
- Basic mathematics skills
- Able to effectively communicate (read write speak understand) English
COMPUTER AND SOFTWARE COMPETENCIES
The employee must be able to:
- Work with a computer to perform basic data entry
- Demonstrate basic computer skills such as Microsoft Outlook IVC and SAP
EDUCATION AND/OR EXPERIENCE
- High School Diploma or GED Equivalent required.
- Manufacturing or processrelated experience preferred.
- Preferably five (5) years in a related maintenance trade or occupation that involved electrical hydraulic machinery and equipment in a manufacturing environment.
- Able to demonstrate troubleshooting techniques and have an advanced understanding of blueprints.
- Advanced ability and knowledge of welding practices and hydraulic circuitry.
- Must have the ability to interpret instructions furnished in written oral diagram or schedule form.
- Flair for working with large industrial machines.
- Must be able to work independently or in a team atmosphere with minimal direct supervision with drive toward accomplishment and to produce high quality work.
ESSENTIAL PHYSICAL REQUIREMENTS/WORK ENVIRONMENT
- Must remain drugfree
- Exposure to dust/dirt/fumes/fiberglass
- Ability to work in wet environments: including head and feet
- Industrial manufacturing environment with extreme temperature variation
- Exposure to sounds or noise levels that may be uncomfortable (hearing protection is provided)
- Ability to wear applicable PPE for up to 12 hours
- Ability to distinguish colors and shading
- Ability to become certified to operate a forklift
- Prolonged sitting standing or walking for 8 12 hour shifts
- Bending and twisting; repetitive movements
- Able to do repetitive hand arm and leg movements for up to 12 hours
- Must be able to squat bend at the waist and knees freely
- Be able to climb up to three floors or stairs use full upper body movement for process; stand up to 12 hours with breaks
- Ability to work from heights
- Lift push and pull 40lbs.repetitively
- Handle control feed or feel objects tools or product
- Must be able to work flexible rotating shift schedules mandatory overtime as required