Manufacturing Engineer - Decauter AL

Job Description

POSITION OVERVIEW

The primary purpose of the Manufacturing Engineer is to run the unit safely reliably and efficiently. The manufacturing engineer is responsible for unit operating performance to include production raw material usage energy usage quality daily performance tracking troubleshooting and basic unit optimization. The manufacturing engineer adds direct value to the business by driving realtime unit performance in these areas.

TARGETED OUTCOMES

Become functional area expert in assigned unit.

Understand unit control strategy including alarm system.

Analyze opportunities and develop plans to drive operational ownership and entitlement performance in assigned unit.

Develop relationships to allow for influence across the organization in driving performance.

KEY RESPONSIBILITIES

Demonstrates leadership in driving zeroincident safety culture through safe work practices and operator engagement.

Develop excellent collaborative working relationships with Operations Manufacturing Production & Process Engineering Reliability Quality Assurance Production Planning & other support groups

Design put into practice lead and champion the use of bestinclass and lean/six sigmabased work processes to meet safety regulatory compliance operating cost reliability quality and other performance goals directed at achieving Entitlement performance.

Drives continuous improvement culture through participation and guidance in crossfunctional teams.

Leads in developing and maintaining a healthy pipeline of Six Sigma projects to deliver safety quality and productivity goals.

Consistently meet all Key Performance Indicators (KPIs) budgeted and forecasted commitments.

Manages production plans vs Sales Order Inventory Planning to optimize inventories.

Functions as a technical resource for the area in key processes including Process Hazard Analysis (PHAs) Layer of Protection Analysis (LOPAs) & Failure Mode Effect Analysis (FMEAs) Manufacturing Engineer I Job Description Job Code: APM1246 Job Profile: Manufacturing Engineer Page 2 of 2

Lead Management of Change (MOCs) and Root Cause Analysis (RCAs) as needed to drive safety & unit performance.

Ensure quality requirements are met consistently. Represents manufacturing in determining and eliminating the root causes of customer complaints.

Coordinate with Operations Maintenance & Reliability to schedule and execute outages safely and efficiently.

Partner with the Site Engineering organization to develop costeffective capital projects that drive KPI goals.

Provide support on executing technology programs that deliver breakthrough solutions to achieve entitlement performance.

TEAM

Production Manager

Qualifications

REQUIRED EXPERIENCE

Bachelor of Science in Chemical Engineering Minimum of 3 years Chemical manufacturing experience

Must have Chemical plant experience

Demonstrated ability to work as a member of selfdirected team.

Commitment to plant safety environmental and industrial hygiene practices Excellent oral and written communications

Familiar with ESSH concept: process improvement

Strong Computer skills including Microsoft Office SAP Minitab

Demonstrated ability to simplify complex technical issues down to basic terms and economic impacts to upper management.

Demonstrated ability to coach & mentor other manufacturing engineers. Time management and organizations skills

Familiarity with Process Flow Diagrams and P&IDs Ability to generate heat and material balances.

Knowledge of basic accounting and plant cost economics

Proactive leadership & team building skills with the ability to work effectively throughout the organization in a fastpaced environment.

Strong sense of ownership and a drive to improve existing systems and processes by creative & innovative approaches.

REQUIRED SKILLS

Certified Six Sigma Yellow Belt Green Belt or Black Belt

Knowledge of PSM Title V and ISO9001

Provox/DeltaV based DCS System knowledge.

Knowledge of quality systems (ISO:9001) and requirements able to ensure consistency of operations within the established quality system guidelines

Why is This a Great Opportunity

Location Decatur Al. close to major cities in Alabama & Tenn. Major chemical producer world leader. World scale integrated manufacturing facility.