Manufacturing Engineering - RD

Use of lean manufacturing concepts in the R&D to continuously optimize manufacturing processes for improved production flow reduce costs improve quality and expanded capacity.

Extensive work with the design engineering in the R&D space to apply DFA/DFM concepts for reduced cost and highest quality and participate in the DFMEA process

Very good knowledge & experience in Capacity analysis as per the forecast to match the Takt Time Elementary time estimation Differentiation tree and process flow simulation tools.

Deliver required manufacturing process flow charts PFMEAs control plans and detailed work instructions for new products/processes

Analyses and plans work force utilization space requirements and workflow and designs layout of equipment and workspace for maximum efficiency

Develops evaluates and improves productivity using Lean tools such as: line balancing Kaizen PokaYoke Root Cause Analysis Standard Work and Value Stream Mapping

Provide CAPEX estimates and justifications for manual vs. automatic equipment selections and timing

Very Strong proficiency in 2D Auto CADD which helps us to create production line layout Production jigs and fixtures design etc.

Design fixtures and tooling for manufacturing processes

Establish packaging requirements for incoming and outgoing material

Accountable until Product/Process and Flow have reached the required level of robustness and efficiency as committed with Supply Chain operations

Good knowledge in developing complete assembly line with endtoend ownership.